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Technical Product Information:
PRODUCT POLYDURE® - Appliance Polyester Finishes for Stoves, Ranges and Cookers

Click on a heading for information about:
•End Use Description •Features •Applications •Test Specification
       
•Specified Parameters Product Composition •Maintenance •Cost & Warranty

 

END USE DESCRIPTION

This specially formulated family of colormatched coatings is designed to meet or exceed specifications typically used for exterior wrappers, backpanels and miscellaneous components for stoves, ranges and cookers. Complementary primers and backside coatings can be made compatible with insulating foams and adhesives. Some coatings have been specially adapted for use on high heat appliance components. Years of continuous Akzo Nobel research, testing, development and commercial experience have produced a storehouse of proprietary polyester and polyurethane polymer technologies that are the tools for building custom coil coating formulations for stoves, ranges and cookers.

FEATURES

POLYDURE® features:

 

APPLICATION

POLYDURE® polyester finishes are intended to be factory applied, to metal substrates according to Akzo Nobel Product Data Sheets, over primer, by the coil coating method only. This process economically and efficiently applies primer and system topside coatings according to exact film thickness specifications across the entire panel width. In this process, coatings are applied to specified metal substrates that have been thoroughly cleaned and chemically pretreated in accordance with manufacturer's instructions to optimize adhesion, forming and other performance characteristics. Topside primer and backside coatings must be baked and cured in factory ovens at temperatures ranging from 400-480°F. Color, gloss, hardness, cure, flexibility, and adhesion are only a few of the performance characteristics monitored in the quality control process. The coil coating process is highly efficient with near 100% transfer efficiency to the metal coils. This process collects and destroys almost all volatile organic content (VOC's) usually associated with any painting process.

TEST SPECIFICATIONS

Test methods established by ASTM (American Society for Testing and Materials).

SPECIFIED PARAMETERS

Physical Properties of the Coating:

Test   Performance
  • Pencil Hardness:
  H - minimum
No gouge
No scratch
  • Adhesion Pencil:
  F (minimum)
  • Reverse Impact:
  40 In-lbs.
No micro-crack
  • Direct Impact:
  80 In-lbs.
No micro-crack
  • 60°Gloss Range:
  80% minimum
  • 24 hour Stain Resistance
    (After 3 day recovery)
  minimal No stain:
Lemon Juice
Lipstick
Coffee
Tea
Ethanol
1% Citric
NaOH 5%
Tomato juice
Margarine
Mustard
  • Taber Abrasion:
  Less than 15 mg loss per 100 cycles
  • T-bend Flexibility:
  1-2T No tape-off
3-4T No micro-crack
  • Dry Heat (5 min. @ 170°F)
  4T No micro-crack
Less than 1% rust or blisters
  • Cross-Hatch Adhesion:
  No tape off
  • Packing Tape:
    1000 hours in 100% humidity
 

No change in:
Color
Gloss

  • Heat Aging:
    After 500 hours at 160°F and 300 hours at 300°F
  Less than 3.0 (E color change
No change in:
Gloss

Pencil Hardness

Flexibility
  • Reverse Impact Resistance:
    3X Thickness ( x 1000) of substrate
  (9.0 joules or 80 inch-pounds)
No micro-crack
  • Salt T-Bend:
    After 500 hours
  Maximum 1/8" scribe creep
Few #8 blisters
  • Crosshatch Adhesion:
  Less than 5% tape-off
  • Water Fog
    1000 hours @ 100°F. Evaluate after 24 hour recovery
 

No creep or blisters
No change in:
Color
Gloss

  • Grease Resistance: After 840 hours
  No change in: Color ü Gloss ü Pencil Hardness ü No swelling
  • Green grease pencil stain resistance: After 170 hours
  No staining
  • Gasket Resistance: After 500 hours at 158F.
  No visual change:
in Swelling
in Etching
in Sticking
in Stain
  • 5% Salt Spray:
    500 hours
  Less than 1% surface blister
1/16" scribe creep
  • Filiform Resistance:
    500 hours
  1 mm maximum filament
  • Boiling Water Resistance:
    1 hour exposure
  No delamination
No gloss change
  • Water Soak:
  750 hours at 120° F
Less than 1/16 " creep
  • Q.U.V.- A Exposure: 100 hours
 

No change in:
Color
Gloss

  • Rebake Resistance:
    Compare ΔE color change 450-500° F.
  Minimal color change
  • MEK Resistance:
  100+ Double rubs
  • Pressure Mottling Resistance:
    Heat to 120°F and shut off.
  Pass 270 lb./in2
  • Flow:
  Excellent

Complete building panel test reports are available upon request. Consult Technical Product Information pages for specific fabricated metal end uses or call Akzo Nobel Sales and Marketing.

PRODUCT COMPOSITION

POLYDURE® polyester systems are made from international proprietary polyester and polyurethane polymer technologies. ISO 9001 certified Akzo Nobel manufacturing methods used at our Columbus Headquarters facility combine other specially selected raw materials into compatible and reliable coatings that consistently meet or exceed parameters identified in customer specifications at commercial coil line application speeds.

MAINTENANCE

N/A

COSTING and WARRANTY

Contact Akzo Nobel Coatings Marketing and Sales department to discuss your current specifications or special coating system performance requirements. Working with your prepainted substrate supplier, we can help provide estimates of coating system cost.

 

BACK to Polydure Family

Please see the specification sheets that accompany each of these market driven formulations to find out more about this truly outstanding and versatile system.

HVAC
Home Laundry
Range
General Metals

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