For links to other Akzo Nobel Business Units and products

Coil Products
POLYDURE®1000

Looking for the right coating?
Learn about Coil Coatings
Learn about Extrusion Coatings
Learn about Akzo's New Cool Chemistry (pdf)

Technical Product Information:
PRODUCT POLYDURE®1000 - Polyester Quality for Metal Construction and Door Products

Click on a heading for information about:
•End Use Description •Features •Applications Test Specification
       
•Specified Parameters Product Composition •Maintenance •Cost & Warranty

 

END USE DESCRIPTION

The POLYDURE®1000 coating system is formulated from proprietary low cost polyester resin technology. It is designed to contribute color and help protect metal coils that are later fabricated into a variety of prefabricated metal construction and door products. Years of continuous research and actual outdoor testing have guided our ability to produce POLYDURE®1000 in a wide array of colors that blend well with collateral construction materials.

FEATURES

POLYDURE®1000 features:

APPLICATION

POLYDURE®1000 coatings are intended to be factory applied, to metal substrates according to Akzo Nobel Product Data Sheets, over primer, by the coil coating method only. This process efficiently and economically applies primer and POLYDURE®1000 colors according to exact film thickness specifications across the entire panel width. In this process, coatings are applied to specified metal substrates that have been thoroughly cleaned and chemically pretreated in accordance with manufacturer's instructions to optimize adhesion, forming and weathering. POLYDURE®1000 coatings and primer must be baked and cured in factory ovens at temperatures ranging from 400°-480°F. Color, gloss, hardness, cure, flexibility and adhesion are only a few of the performance characteristics monitored in the quality control process. The coil coating process is highly efficient with nearly 100% transfer efficiency to the metal coils. This process collects and destroys almost all volatile organic content (VOC's) usually associated to any painting process.

TEST SPECIFICATIONS

Test methods established by ASTM (American Society for Testing and Materials).

SPECIFIED PARAMETERS

Physical Properties of the Coating:

Test   Performance
  • Film Thickness
    (ASTM D1005)
  0.20 mils (5 microns), minimum, primer; 0.90 mils (23 microns), minimum, total film thickness
  • Specular Gloss
    (ASTM D523)
  25-80%
b Lower or higher gloss upon request
  • Hardness
    (ASTM D3363)
  F minimum
  • Cross-Hatch Adhesion
    (ASTM D3359)
   
  • Bend Adhesion
    (ASTM D4145)
  No loss of adhesion
  • Humidity Resistance
    (ASTM D2247
  1000 hours:
Pass - actual performance varies with pretreatment and substrate.
  • Salt Spray Resistance
    (ASTM B117)
  1000 hours:
Pass - actual performance varies with pretreatment and substrate.
  • Weatherometer Test
    (ASTM D822)
  2000 hours; No checking, blistering or adhesion loss
  • Color Change
    (ASTM D2244).
  Color change not to exceed 5 NBS units
  • Chalking Resistance
    (ASTM D4214, Method A)
  No chalking greater than #8.
  • Exterior Weathering
    ( ASTM D4141)
  Very Good exterior performance in South Florida and EMMAQUA test exposures.

Complete test reports are available upon request.

PRODUCT COMPOSITION

POLYDURE®1000 colors are made from high quality weather resistant pigments in a wide range of colors. ISO 9001 certified Akzo Nobel manufacturing methods used in our Columbus, Ohio headquarters facility, uniformly distribute pigments into a proprietary polyester resin that has proven, under years of harsh 45° South Florida exposure, to resist changes in color and general appearance, and to preserve film integrity and coating properties.

MAINTENANCE

Proper maintenance is vital for any coating to achieve maximum installed life performance. Contact Akzo Nobel and ask for a copy of our "Care and Maintenance Guide" for recommended methods and procedures. Colormatched air-dry coatings for post construction touch-up and scratch repair, as mentioned in the "Care and Maintenance Guide," are available for POLYDURE®1000 coatings through your prepainted metal products fabricator.

COSTING and WARRANTY

Contact your panel system fabricator for accurate installed cost estimates. Coating system performance warranties are available. Contact Akzo Nobel Coatings Marketing and Sales department or your panel system supplier.

Contact Akzo Nobel for specific primer and backer recommendations.

POLYDURE®1000 coatings provide good quality weathering performance and value to a wide range of prepainted metal construction materials as evidenced by many years of satisfactory commercial use and extensive real world south Florida test fence exposures.
Formulated in a variety of glosses in whites and colors, these coatings are manufactured with the same ISO 9001 certified procedures and care as other Akzo Nobel coatings produced in our Columbus, Ohio facility. They are easily coil coated, exhibit excellent fabricating properties and are compatible with the same primers and backers used with other Akzo Nobel building product topcoat systems.
Terms and Conditions